The specialised Wi-Fi network enhancing mining performance

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The new specialised Wi-Fi network RCT Connect – developed by RCT – is the first ever mining communications system created specifically to support all underground autonomous mining equipment.

RCT Connect is truly flexible in that it is designed to engage with any third-party systems and can even enhance the performance of any mining automation and control solutions available on the market.

Since the network’s launch in 2019 it has been deployed into multiple active mines around the world and it has generated strong and positive feedback from site personnel.

RCT Automation and Control Product Manager Brendon Cullen said RCT Connect is the best underground communications network option available.

“The system is inexpensive and very user friendly so it can be set up quite easily by mine site technicians who do not need specialised training in order to establish and maintain this technology,” he said.

“RCT Connect is designed to be agnostic and so can integrate with all of the commercially available automation and control solutions offered by global manufacturers.”

“The network is designed to deliver very stable performance and low, consistent latency between operator stations in secure, remote locations and the machine located in production areas.”

Customers will be able to cheaply scale RCT Connect to suit their needs as their underground mining operation evolves.

The network can be adjusted to suit various tramming distances and can ensure effective machine operation over shorter runs as well as longer runs.

Mr Cullen said one key aspect of RCT Connect is its smart roaming feature which is always searching for new wireless access points as underground mining equipment auto trams between certain locations.

“Many commercially available communications networks are configured to access certain nodes for too long and as mobile mining equipment continues to traverse a site it can result in communication failures,” he said.

The mining industry is turning to digitisation in order to optimise efficiencies to increase productivity and profitability. RCT’s latest Communications Solutions offering ensures it can help clients enter, expand or completely digitise its operations by integrating solutions to a new or existing network.

RCT’s point of difference is its versatility with its extensive range of solutions to individual requirements and fortunately, it is just as agile with its Communications Solutions suite.

“We understand that not every site is the same; so it was important that we can cater to different mine sites and their impending needs, while still being able to accommodate any future developments,” said RCT’s Automation and Control Product Manager Brendon Cullen.

“RCT’s agility and adaptability to individual requirements are what sets us apart from the competition. It’s the flexibility of our technology offering that allows us to integrate all pieces of equipment and systems to tailor to individuals needs and our communications offer is no exception,” he said.

RCT’s Communications Solutions suite comprises of four offerings – Analogue, RCT Bridge, RCT Connect and Integration – all of which add significant value to clients operating autonomous machines on site.

Analogue is the traditional, simple and economical communication solution that allows for both analogue vision and autonomous machine control on a secure distributed antenna network. While RCT Bridge acts as a stepping stone to full digitisation by integrating with the existing analogue network on site to deliver larger volumes of machine data. For customers wanting the full-scale digital communications solution, there is RCT Connect. This will see RCT roll out a secure WiFi communication network (operating between 2.4 and 5.8Ghz) from the machine’s work area to the operator control station to guarantee autonomous machine performance for existing and future loader and truck fleets.

The fourth option is Integration with site network, where RCT collaborates with the customer to interface the technology into the existing digital network; with the ability to interface Long Term Evolution (LTE), underground WiFi and mesh networks with fibre optics or Ethernet infrastructure for surface or central control regardless if it is controlled by a third party of the site itself.

“The adaptability of the Communications Suite empowers clients to make step-by-step changes, they don’t necessarily have to fully digitise their mine straight away,” said Mr Cullen.

RCT’s Communication Solutions also facilitates real-time feedback and reporting to enable decisions to be made quickly, ensuring targets are met and machine maintenance can be predicted to significantly reduce unplanned downtime.

“Digital connectivity enables RCT to gather data pertaining to machine operating parameters, meaning failures can be flagged before they occur and our service departments are able to remotely diagnose failures and assist with repairs if required.”

“The investment in digitisation is justified by specific outcomes such as fewer breakdowns, decreased and unnecessary maintenance, and improved safety for both machinery and personnel, reduced operating costs and increased productivity,” he said.

RCT has been at the forefront of technology for 45 years and as the mining industry looks towards full digitalisation of it communication operations; the company will continue to be cutting edge.

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